
Overview
Coatings
While SmCo magnets inherently resist corrosion, optional coatings are available for specific functional or environmental needs:
Nickel (Ni): Enhances solderability for electronic assemblies (e.g., PCB-mounted sensors)
Parylene: Used in medical devices (e.g., MRI gradient coils) to prevent biocompatibility issues
Gold/Zinc: Low-resistivity coatings for high-frequency applications (e.g., microwave tubes)
Epoxy: Mechanical protection in industrial settings (e.g., oil drilling equipment)
Applications
Temperature-compensated SmCo magnets are critical in industries requiring thermal stability and precision:
Aerospace/Defense: Satellite gyroscopes (drift <10⁻⁵°/hr), missile guidance systems
Medical: MRI gradient coils (0.1 T/m precision), surgical robotics
Energy: Downhole drilling sensors (175°C+ environments), wind turbine generators
Electronics: Traveling wave tubes (10–40 GHz), high-temperature micro-motors
FAQs
How does temperature compensation work?
Doping with Gd/Tb/Dy reduces αBr (e.g., Gd10.3wt% achieves αBr ≈ -0.01%/°C), while fine cellular structures stabilize Hcj
Are coatings necessary?
Rarely, except for soldering or biocompatibility requirements
Comparison to NdFeB?
SmCo outperforms in thermal stability (NdFeB degrades above 150°C) but has lower room-temperature Br
Can they be machined?
Yes, but only with diamond tools or EDM due to brittleness (flexural strength <2 MPa√m)
Cost drivers?
High rare-earth content (e.g., Tb/Dy) and complex heat treatments increase costs (~$40–80/kg for Sm)